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Continuous Waste Tyre Pyrolysis Plant

Continuous waste tyre pyrolysis plant is for processing waste tyres into fuel oil and carbon black for recycle use. It mainly includes waste tyre pretreatment system, continuous pyrolysis system with continuous feeding and discharge system controled by PLC system. The main part is the continuous pyrolysis system. Due to continuous feeding and discharge system, the continuous waste tyre pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes much less labour cost.

Processing Capacity: 20T/30T/50T, custom

End Products: Tyre oil, carbon black, steel wire

Core Components: Pyrolysis reactor, condenser, PLC

Certificates: CE, ISO, SGS

Raw Material

For our continuous waste tyre pyrolysis plant, the applicable raw materials can be any kinds of waste tyres, such as bicycle tyres, motorcycle tyres, car tyres, truck tyres, OTR tyres, and waste rubber, inner tube, waste rubber hose, waste rubber overshoes, etc.

Working Process

To keep continuous feeding and discharge system, it requires the waste tyres should be in small size. So before continuous pyrolysis process, the waste tyres should be shredded into small pieces. As for detailed process, please check as below.

  • 1.Collect waste tyres

    All kinds of waste tyres are available, from small car tyres to big OTR tyres.

  • 2.Shred tyres

    Use a specialized tyre shredder to process big whole tyres into 3-5cm small pieces for easy feeding. The tyre shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous wasete tyre pyrolysis plant, which no need any transfer process.

  • 3.Feeding

    Through the unique sealed feed system, the broken tyre blocks are fed into the pyrolysis reactor for a sustainable feed process.

  • 4.Heating & Continuous pyrolysis process

    Heat the pyrolysis reactor by fuel oil, LPG, or natural gas. During the heating process, the pyrolysis reactor will rotate 360 degrees, so that the broken tyre blocks in the reactor will be uniformly heated. When the temperature rises to about 300℃, the tyres began to crack into oil gas.

  • 5.Cooling

    The oil gas will flow into the three-stage condensing system, where it is cooled by circulating cooling water into liquid oil. Then liquid oil is collected into the oil tank. The left is non-condensable gas which will be recycled to heat the reactor or collected for other heating.

  • 6.Discharge

    When oil gas is produced, carbon black will also be produced. It can be discharged through a carbon black slag discharge system, which is sealed and environmentally friendly. Moreover, we have designed related equipment that can directly press carbon black into carbon black balls and then sell them.

Technical data of Continuous Waste Tyre Pyrolysis Plant

No. Item Specifications
1 Model DY-C-10 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100
2 Cpacity 10T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D
3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw
4 Working type Continuous
5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition)
6 Rotating Internal rotating
7 Cooling system Recycled waster cooling
8 Reactor material Q245R/Q345R boiler plate
9 Heating method Indireact hot air heating
10 Heating fuel Fuel oil/gas
11 Feedstock Waste tire/plastic/rubber
12 Output Fuel oil, carbon black

Unique Advantages of DOING Continuous Waste Tyre Pyrolysis Plant

  • 1. Continuous working for 24 h/d

    DOING continuous waste tyre pyrolysis plant can keep working for 24 hours a day. It employs an automatic feeding and discharging system, which can work at the same time. So you don’t have to wait for cooling down to discharge. Also, you can save time and fuel for pre-heating the reactor.

  • 2. Fully automatic with low labour cost

    DOING continuous waste tyre pyrolysis plant is controled by PLC system with automatic feeding and discharge system, which only need 2-3 worker to operate the PLC or computer, which makes it easy and efficient to operate to save labor force input.

  • 3. Precise calculation system to ensure full pyrolysis and high oil yield

    DOING continuous waste tyre pyrolysis plant is equipped with an accurate calculation system to ensure that the tyre is fully pyrolyzed in the reactor, and fully converted into oil gas, thus the oil yield is high.

  • 4. Big capacity with small land occupy size

    Also due to continuous feeding and discharge system, and unique reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tyres per day, up to 100T/D. And it takes up very little space, saving customers space costs and increasing profits.

  • 5. Internal rotating for continuous operation

    For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous waste tyre pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.

  • 6. Unique sealed feed and slag discharge system to ensure safety and environmental protection

    The feed and slag discharge system of continuous waste tyre pyrolysis plant adopts unique seal design, which can effectively prevent pyrolysis oil gas from leaking through the feed inlet and slag discharge port, ensuring production safety and environmental protection.

Final Products And Their Application

Pyrolysis Oil tyre pyrolysis plant

1. can be sold directly.

2. Reprocessed into diesel and gasoline by waste oil distillation machine.

3. can be used as industrial fuel materials for burning.

Carbon Black pyrolysis oil plant

1. can be sold directly.

2. Reprocessed into high quality carbon by the carbon black processing plant.

3. make carbon brick by briquetting machine.

Steel Wire tyre pyrolysis plant can be reprocessed or used to make steel and iron rod.
Combustible Gas waste tyre pyrolysis plant can be recycled as fuel to heat the reactor

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If you wanna to get more details about Continuous Pyrolysis Plant, you can send E-mail to market@doingmachinery.com. Or you can consult our professional engineers and specialized sales team by leaving a message in below form. We will contact you ASAP, once we got your message.

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