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For first-time investors in the pyrolysis field, whether conducting trial runs, feasibility studies, or starting on a small scale, selecting an easy-to-use and reliable pyrolysis device is key. Henan Doing Company, a trusted pyrolysis equipment manufacturer, offers a range of solutions, with our frame-type pyrolysis machines being the perfect choice for these investors.
Unlike traditional pyrolysis plants that demand extensive on-site construction and lengthy installation periods, frame-type pyrolysis machines(also called skid-mounted pyrolysis units/container type pyrolysis unit) are delivered as fully assembled modules. This design consolidates all crucial operational pyrolysis units – including the pyrolysis reactor, sophisticated condensation system, efficient water circulation system, and oil collection tanks – onto one standardized, sturdy steel frames. All internal piping and structural elements are meticulously pre-installed and connected at our factory, ensuring a streamlined setup upon delivery.
Here are two types of skid-mounted pyrolysis machines to choose from:
1.All-in-one frame type pyrolysis machine: daily capcity 100Kg/Batch, 500Kg/Batch
2. Pyrolysis Reactor+Frame Type Pyrolysis Apparatus: hot sale daily capacities, such as 1/2/5/10Ton per batch.
Two types of DOING frame-type pyrolysis machine
DOING's frame-type pyrolysis machines are engineered with a focus on efficiency, reliability, and user experience, incorporating several distinct features:
Integrated & Compact Design, Small Footprint
The most striking feature is the frame-type pyrolysis machine's compact and highly integrated layout. By consolidating all major systems onto a sturdy frame, the overall footprint is significantly reduced compared to conventional pyrolysis machines. For instance, our popular 100kg/day frame-type pyrolysis machine requires only about 10 square meters of floor space, while the 500kg/day mini pyrolysis machine fits within approximately 20 square meters. This space efficiency makes them ideal for locations with limited ground availability or for decentralized waste management projects.
DOING frame-type pyrolysis machine
Long service life, Low Maintenance
DOING prioritizes durability and safety in every machine. Our reactors are made of 16mm thick high-strength and high-temperature resistant steel, such as Q245R/Q345R boiler steel and 204/216 stainless steel, which can effectively prevent corrosion caused by pyrolysis gases. Key components, such such as the condensing coils, are made from corrosion-resistant alloy materials designed to withstand acidic byproducts produced during plastic and tire decomposition. Precision welding techniques minimize leaks, complemented by a multi-layer thermal insulation design and high-temperature gaskets for stable temperature maintenance and superior sealing throughout the pyrolysis process.
Design details of DOING pyrolysis machine
Simplified Installation & Mobility
One of the most compelling advantages is the unparalleled ease and speed of installation. With components pre-assembled and rigorously tested at our factory, on-site setup is drastically simplified. It typically involves little more than simple unloading, precise positioning, and connecting to external power and water sources. This eliminates the need for extensive civil works or complex on-site assembly. Furthermore, the simplified foundation requirements significantly reduce initial civil engineering investments. The robust frame structure is designed for easy lifting by forklifts or cranes and complies with standard container shipping dimensions, facilitating cost-effective global transportation and convenient relocation if business needs change to quickly respond to market demands and easy scalability by integrating additional units as your business grows.
Frame-type pyrolysis machine transportation
Safety & Reliability
Safety is paramount in DOING's design philosophy. Our pyrolysis machines are equipped with comprehensive, multi-layered safety measures, including real-time pressure gauges, temperature gauges, safety valves, anti-backfire devices, etc. Features like pressure relief devices, and an insulated casing further minimize operational risks. The factory pre-assembly and rigorous testing significantly reduce potential installation errors and ensure reliable, stable operation.
User-Friendly Operation
DOING frame-type pyrolysis machines are designed for straightforward operation, making them accessible even for users without extensive technical expertise. Small-scale units, like the 500kg mini pyrolysis machine, typically require only 2-3 operators per shift. While simple manual feeding, optional PLC-based control systems are available. These systems provide real-time monitoring of temperature and pressure, allowing operators to make precise adjustments through an intuitive interface and enabling a higher degree of automation.
Energy Saving
A key energy-saving feature is the recycling of non-condensable combustible syngas, which is used to directly heat the pyrolysis reactor, significantly reducing reliance on external fuels like wood, coal, or natural gas.
Versatile Raw Material Processing
DOING frame-type pyrolysis machines are highly adaptable, capable of processing a wide array of organic waste materials. This includes waste tires, various types of waste plastics, waste rubber, aluminum-plastic composites, municipal solid waste, and oil sludge. This versatility makes them suitable for diverse waste streams and ideal for businesses looking to conduct initial testing of oil yields from different wastes or individuals or businesses initially exploring waste pyrolysis.
Raw materials of DOING pyrolysis machine
DOING frame-type pyrolysis machines for sale combine practicality, efficiency, and ease of use to make waste recycling accessible. Whether you're testing new materials or launching a small operation, this frame-type pyrolysis machine provides a method for turning waste into profit while supporting environmental goals. Contact us to discuss how our pyrolysis solutions fit your needs.
Contact DOING experts and learn how we can service your needs.